Author: Anand Argade

  • Process Mining: An X-Ray to Transform Your Supply Chain Function

    Process Mining: An X-Ray to Transform Your Supply Chain Function

    The very concept of a stable supply chain feels ironic today. Over the last half decade, we have navigated a global pandemic, witnessed the ripple effects of geopolitical tensions, and continued to recalibrate in response to shifts in regulatory demands.

    Notably, according to a global consulting and research firm, a single prolonged disruption can erase up to half a year’s profits for businesses over the course of a decade. Simply put, resilience is key to business success, and being agile is the only way ahead!


    Bridging the Process Visibility Gap

    For many C-suite leaders, the view from the top is obscured. Yes, your ERP, WMS, and TMS are brilliant systems of record. You know a shipment was late, a supplier failed a quality check, or inventory levels spiked.

    What you don’t know, with certainty, is the intricate, often messy story of how and why it happened. It is the process visibility gap, and it is where profits, efficiency, and customer trust hit a wall.


    Here, process mining comes into play. It is an X-ray for your operations, highlighting the hidden workflows, bottlenecks, and deviations, painting a picture of your supply chain as it actually runs, not as it was designed on a whiteboard.


    The Anatomy of Inefficiency: Designed vs. Reality

    Every supply chain has two versions of itself: the one you designed and the one you have. The designed process or the happy path is clean, linear, and logical. The real process, however, is a complex web of workarounds, manual overrides, hidden rework loops, and inexplicable delays.


    This gap between perception and reality is where inefficiency breeds! For instance, consider these common scenarios:

    • A purchase order takes 15 days to approve instead of the standard 3, but the delay is spread across four different departments, making it nobody’s specific fault.
    • A top-performing supplier is consistently late, not due to their own failings, but because of chronic delays in your internal goods receipt process.
    • Ghost inventory appears in your system, leading to stockouts of fast-moving items while capital is tied up in obsolete products that no one can physically locate.

    Without a way to see the end-to-end process flow, you are left treating symptoms, expediting freight, appeasing angry customers, and writing off inventory without ever addressing the underlying problems.


    The Three Pillars of Supply Chain Excellence, Reimagined

    Process mining provides the objective, data-driven foundation needed to build a truly excellent and resilient supply chain. We see this transformation anchored in three critical pillars

    1. From Fragile Supplier Relationships to Resilient Value Network

    Your supplier network is your lifeline, but for most organisations, it’s a black box. You measure outcomes like On-Time Delivery and Defect Rates, but the root causes of poor performance remain buried. This lack of visibility forces you into a reactive stance which builds concentration risk.

    Process intelligence changes the game. By reconstructing the entire procure-to-pay (P2P) journey from your system events, you gain unprecedented clarity and insight. You can finally answer the critical questions with confidence:

    • Are our internal PO approval cycles the real cause of supplier lead time extensions?
    • Which suppliers consistently deviate from contracted terms, and at what specific step?
    • Where are the bottlenecks in our goods receipt and invoice reconciliation processes that delay payments and strain relationships?

    The right process mining platform transforms this insight into a day-to-day advantage. It provides end-to-end transparency across the entire P2P lifecycle, from PR to payment, delivers root-cause clarity on delays and quality escapes and enables continuous monitoring of contract compliance and SLAs.

    This empowers your procurement teams to transition from firefighting to strategic partnerships, strengthening your supply base and reducing your Supplier Defect Rate and Supplier Lead Time.

    • Sluggish Inventory to Agile Working Capital

    Your inventory is working capital in motion. When it stops moving, value evaporates. The classic struggle between stockouts and overstocking has been amplified by recent demand volatility. It explains The Bullwhip Effect that has left many businesses with warehouses full of the wrong things, while simultaneously failing to meet customer demand for the right ones.

    Think of a process mining platform as a black box for your inventory. It records exactly how every item moved, where it was delayed, and why it took the scenic route through your network. Among other things, here’s how such a platform helps:

    • Maps the actual, end-to-end flow of inventory across disparate ERP and WMS systems, pinpointing the actual sources of delay to slash your Replenishment Lead Time.
    • Identifies the root causes of discrepancies between physical and system inventory, boosting your Inventory Accuracy Rate.
    • Flags slow-moving and obsolete items far earlier than traditional reporting, allowing you to optimise your Inventory Turnover Ratio and free up locked-in cash.

    By focusing on these earlier blind spots, process mining transforms friction into flow and waste into wisdom, creating a leaner, and more responsive inventory operation.

    • From Reactive Fixes to Proactive Quality Assurance

    Quality management is where your customer promises are kept or broken. Too often, it’s a backwards-looking discipline focused on catching defects after they have occurred. The Cost of Poor Quality (COPQ), encompassing rework, scrap, and warranty claims, is a massive, yet mostly understated, drain on your profitability.

    Here, process mining enables your approach to quality management to shift from reacting to a problem to preventing it. It connects datasets from inspection, production, and supplier systems to provide a unified view of quality that allows you to:

    • Enforce timely, mandatory inspection checks to reduce Inspection Lead Time and protect your On-Time-In-Full (OTIF) promises.
    • Link defect patterns to specific machines, shifts, or material lots, helping you find the root cause in minutes, not weeks, and drive up your First Pass Yield (FPY).
    • Monitor the status of Corrective and Preventive Actions (CAPAs) in real-time, sending alerts for ageing issues to dramatically improve your Corrective Action Closure Rate and reduce recurring problems.

    In short, you are now able to move quality from a cost centre to a competitive differentiator!

    The Horizon: Towards the Self-Optimising Supply Chain

    With process intelligence datasets powering AI models, we are rapidly approaching an era where supply chain systems not only diagnose problems but also predict and prevent them.

    The next frontier is the autonomous supply chain that needs no human intervention to:

    • Predict future bottleneck based on emerging patterns and automatically reroute shipments.
    • Anticipate a quality failure and adjust machine parameters in real-time.
    • Trigger an automated procurement workflow when it foresees a stockout based on real-time consumption and lead time data.

    It is a self-optimising ecosystem that continuously learns and adapts to achieve your strategic business goals. It’s a supply chain that can survive disruption and thrive on it.

    Your Path to Transformation Begins with FUTUROOT

    Achieving supply chain excellence in today’s disruptive world requires Mastery. It demands seeing and acting on the unvarnished truth of your operations, and that is what process intelligence promises.


    FUTUROOT, as a Process Mining as a Service (PMaaS) platform, is designed to guide you on this journey. Rather than just a visibility tool, it helps you to connect the clues, reveal the hidden narrative, and close the critical loop between insight and action.


    With unified dashboards, automated alerts for deviations, and live process mining capabilities, FUTUROOT guarantees the holistic intelligence you need to transform your supply chain from a source of risk into your most significant competitive advantage.

    The question is no longer if you need process mining, but how quickly you can harness its power.

  • The Impact of Process Mining Across Different Industries

    The Impact of Process Mining Across Different Industries

    The Modern Chief Financial Officer is Navigating a Perfect Storm.

    Geopolitical instability is disrupting supply chains, persistent inflation is eroding margins, and a complex web of regulations, from ESG reporting to new data privacy laws, creates a minefield of business risk. In this environment, the traditional tools, like spreadsheets and business intelligence (BI) dashboards, are no longer enough.

    These tools are like a car’s rearview mirror. They tell you that margins dropped last quarter or that audit findings spiked. But they can’t tell you why. They can’t show you the traffic jam building up ahead.

    To navigate today’s landscape, CFOs need a windshield, a forward-looking, real-time view into the operational DNA of the business. This is precisely what process mining delivers. It’s no longer a niche analytics tool, but an essential co-pilot for strategic financial leadership.


    From Post-Mortem Audits to Proactive Assurance

    For decades, risk management and compliance have operated on a cycle of retrospection and assumption. We conduct sample-based audits, find issues months after they occur, and then scramble to fix them.

    However, in a world where a single compliance failure can result in millions of pounds in fines and irreparable reputational damage, this lag is a critical vulnerability. According to a recent study, organisations lose an estimated 5% of their revenue to fraud annually, often due to internal control weaknesses!

    By tapping directly into the event logs of your core systems (ERPs, CRMs, etc.), it reconstructs every single process as it actually happens, not as it has been drawn on a flowchart.

    For instance, imagine being able to monitor 100% of your transactions for Segregation of Duties (SoD) violations in real-time. Instead of waiting for an auditor to discover that the same employee created a vendor and approved their invoice, you get an alert the moment it happens.

    Process mining platforms doesn’t just flag the Policy Violation Rate. It also quantifies the value-at-risk for each deviation and pinpoints the root cause, whether it’s a system misconfiguration, a training gap, or intentional malpractice.

    This transforms compliance from a periodic, manual checklist into a dynamic, automated, and always-on defence mechanism.


    Turbocharging the Financial Close with Surgical Precision

    The record-to-report (R2R) process, culminating in the month-end close, is the heartbeat of the finance function. Yet for many organisations, it’s a source of chronic pain characterised by a chaotic scramble of late journals, manual reconciliations, and intercompany breaks that extends the Days to Close and inflates the Manual Adjustment Rate

    Traditional reporting might indicate that the close is delayed. However, it can’t tell you that 30% of the delay is caused by one specific team struggling with intercompany reconciliations in a newly acquired subsidiary.

    Process mining provides this control tower or a birds-eye view. It dissects the entire R2R cycle with surgical precision, revealing the hidden bottlenecks and inefficiencies that create friction, like:

    • Late & Back-Dated Journals: Instantly identify entries that bypass the closing calendar, pinpointing their origin and impact.
    • Intercompany Breaks: Flag mismatches the moment they occur and track Intercompany Difference Ageing, allowing teams to resolve high-value breaks before they stall consolidation.
    • Control Overrides: Surface every instance where standard approval workflows or authority limits were bypassed, turning hidden exceptions into transparent, data-backed facts.

    By making the entire process transparent, you can transition from month-end hustle to a controlled, predictable, and ultimately faster close, paving the way for the strategic goal of a near-continuous financial close.


    The Next Frontier: AI-Powered Finance and the Autonomous Enterprise

    The true power of process mining is unlocked when it’s combined with AI and Machine Learning. This is where the finance function moves from diagnosis to prognosis and, eventually, to self-healing.

    • Predictive Process Monitoring: The future isn’t just about seeing what went wrong; it’s about predicting what will go wrong. AI models trained on your process data can identify patterns that signal a future problem. For instance, the system could predict with 95% confidence that a specific high-value invoice will miss its payment deadline based on its initial attributes, allowing the accounts payable team to intervene proactively.
    • Prescriptive Recommendations: The next logical step is for the system not only to predict a problem but also recommend or even automate the solution. Imagine the platform detecting a bottleneck in the approval workflow and automatically rerouting tasks to an available, authorised manager to keep the process moving. It is the foundation of the autonomous enterprise, where processes can dynamically adapt to changing conditions without human intervention.
    • Conversational Intelligence: With the rise of Generative AI, we are stepping into an era where a CFO can simply ask their system about the primary driver of increase in rework during a certain quarter and flag the automation initiatives with the highest ROI. The system would respond not with a dashboard, but with a full root-cause analysis with data-backed recommendations.

    This is the next logical evolution of financial management underpinned by process mining and AI. The organisations that embrace this will build a level of operational resilience and strategic agility that their competitors can only dream of matching!

    For the modern CFO, whose role has expanded to that of a strategic partner and driver of enterprise-wide transformation, relying on outdated tools is akin to flying blind. Process mining provides the necessary instrumentation to visualise, understand, and optimise the intricate processes that underpin financial performance and corporate integrity

    Harnessing this power requires more than just software. It demands a platform built for the complexities of modern finance, implemented by a team cross-skilled in the art of data science, enterprise applications, process automation and AI.

    At FUTUROOT, we are such a team. Our mission is to provide the process intelligence that translates complex operational data into the clear, actionable insights CFOs need to navigate today’s challenges and build the resilient, autonomous finance function of tomorrow.